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Home appliance parts automation - Rice cooker timer assembly line >>>
Process: This equipment is used to automatically complete the assembly of the timer. The entire assembly line consists of 7 devices, namely: motor assembly → pin coding → gear glue locking screws → contact plug → gear glue assembly A → gear assembly B → cover plate locking screws, wire stripping → automatic unloading. The assembly is precise and easy to operate, which improves production efficiency and ensures product quality.
1.Motor assembly machine | 2、Pin coding machine |
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Accessories map The process includes: upper shell, upper stator, shell ugly shaft, upper rotor, upper middle clamping plate, middle clamping plate shaft insertion, and motor cutting. |
Accessories map Including processes: upper base, gear shaft insertion, motor housing coding, automatic unloading. |
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3、Motor case assembly machine | 4.Box spring inserting machine |
Accessories map The process includes: output gear installation, rotor output gear oiling, manual outer cover placement, screwing, and automatic unloading.
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Accessories map Including steps: put on the base, install the reeds in sequence |
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5.Gear assembly machine A | 6.Gear assembly machine B |
Accessories map The process includes: automatic loading, placing gear 1, placing directional sheet, oiling the directional sheet, placing gear 2, placing gear 3, and automatic unloading.
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Accessories map The process includes: automatic loading, loading gear 1, loading gear 2, loading gear 3, loading gear 5, loading time wheel, and automatic unloading. |
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7.Lock cover plate stripping machine | |
Accessories map Including processes: automatic loading, cover plate installation, screw 1, screw 2, automatic wire stripping, automatic unloading.
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- Machine related parameters
| NO | Project Name | Parameters | Notes |
| 1 | Assembly cycle | 4 seconds/time | 900pcs/H |
| 2 | Assembly tooling | Specialized | |
| 3 | Assembly accuracy | Error less than 0.05MM | No damage to the product during assembly |
| 4 | Monitoring mode | Multiple monitoring modes | Parameter setting, height value, position value |
| 5 | Control mode | Automatic/manual conversion | All actions of the equipment should have automatic and manual mode selection functions, and the operation panel and installation position should be reasonably designed. |
| 6 | Operation mode | Human-machine cooperation | Some workstations require manual operation |
| 7 | Equipment dimensions | (L*W*H) | 8000mm(L)x8000(W)x1800(H) |
| 8 | Electrical control (abnormal handling) | Abnormal alarm real-time situation is displayed on the touch screen in real time | Use first-line brand controller, 7 inches |
| 9 | Safe operation | Push button start or foot switch start | And there is a protective door closing detection device, equipped with a photoelectric protection device to ensure the safety of the operator. Equipped with emergency stop and zero reset device |
- Commonly used standard parts
| Device name | Optional brand | Remarks (origin) |
| PLC | Mitsubishi, Panasonic, Siemens | China |
| Touch screen | Panasonic, Weilun | China |
| Pneumatic components | SMC/Airtac | Japan/Taiwan,China |
| Solenoid valve | SMC/Airtac | Japan/Taiwan,China |
| Screw rod, linear guide rail | Hiwin/THK | Taiwan,China |
| Linear module | Hiwin/CCM | China |
| Servo motor | Panasonic | Japan |
| Stepper motor | Panasonic | Japan |
| Fiber optic sensor | Keyence/Panasonic | Japan |
| Photoelectric sensor | Keyence/Leuze | Japan/Germany |
| Command electrical appliances | JINHONG | China |
| Low voltage electrical appliances | CHNT | China |
| Switching power | MW | China |
| Mechanical standard parts | NSK、THK、NTN、HIWIN、MISUMI | Japan/China |
